Latest Inspection Report For Danville, VA Nestle Cookie Dough Plant Released To Public

Posted on July 11, 2009 by E. coli Lawyer

After inspecting the Danville Plant on 06/18/2009, 06/19/2009, 06/22/2009, 06/23/2009, 06/24/2009, 06/25/2009, 06/26/2009, 07/07/2009, 07/08/2009, and 07/09/2009, the FDA posted the following observations.  The full report can be found by clicking on image to left.

 

OBSERVATION 1

The workmanship of equipment does not allow proper cleaning. Specifically, inside the "Toll House" brand cookie dough preparation room, dry ingredients are placed inside hoppers. The dry ingredients are gravity fed to blending mixers through gate valves that are installed on the hoppers. As a result of this investigation, the firm disassembled all gate valves from all hoppers on production lines 8, 10, 11, and 12. The gate valves appear to have food contact surfaces that are not easily cleanable as evidenced by rough, pitted and discolored cast metal alloy.

 

OBSERVATION 2

Lack of appropriate design to enable manufacturing systems to be maintained in an appropriate sanitary condition. Specifically, as "Toll House" brand cookie dough was mixed on 6-18-09, ice build-up surrounded pipes that transport a processing aid to mixers on production lines 8, 10, 11, and 12. On line 8, condensate from the ice dripped onto a metal rake that personnel then used to scrape cookie dough from the mixer into a dough trough for transport to the filling line.

"I understand that hundreds if not a thousand samples were taken - and presume that they were negative.  Certainly, the above observations are some cause for concern, but I have seen far worse "483's" from other plants in 16 years of foodborne illness litigation," said food safety attorney William Marler.

Tags: , , ,

New E. Coli Cluster Reported In Colorado; Is FDA Giving Up On Nestle Investigation? Who Are We Going To Call?

Posted on July 10, 2009 by E. coli Attorney

The Mountain Mail in Salida, CO reported on a cluster of E coli victims in the small Rocky Mountain community.   Two cases are confirmed and three others have symptoms that are consistent with E. coli 0157:H7 infections.

Both the Colorado Department of Public Health and Environment and the Chaffee County Public Health District are investigating, but neither has connected the Salida illnesses with a specific source.

Connections could be made to either one of two national E. coli outbreaks-- the one linked to beef from the JBS Swift Co. in Greeley, CO, which has made at least 23 people infections with E. coli 0157:H7 in nine states or the nationwide Nestle refrigerated raw cookie dough outbreak. Or maybe there is another source.

Or who knows? David Acheson, the nearest thing the federal government has to a utility in-fielder for food safety, was pushed out to say we should not expect much from Uncle Sam’s investigation of the poison Nestle cookie dough.

“This will be one of those situations where we won’t definitely know what went wrong,” Acheson said.

That  “situation,” according to a late Friday update from the Centers for Disease Control and Prevention (CDC) now involves 74 confirmed cases in 32 states, all matched from PFGE testing with onset ranges from March 16 to June 11. Thirty-four have required hospital stays and ten developed Hemolytic Uremic Syndrome (HUS).

Acheson, who started with the feds as senior food scientist for the U.S. Department of Agriculture and now is FDA’s assistant commissioner for food safety, sounds like a man giving up.

Cookie dough samples have tested positive for different strains of E. coli, but not yet the exact PFGE match to those who are ill. And how any E. coli is getting in the cookie dough is a mystery.

FDA is good at what its done. Testing equipment and ingredients, including the flour that might have been contaminated in the field. But what it’s done is not good enough. If FDA wants to give up, fine. 

Maybe another agency would be better suited to finishing this investigation.   If equipment and ingredients are all clean, let’s not remove the yellow tape around this crime scene too quickly. Not until everyone who had access to this plant is also investigated, employees, management, visitors.

Let’s turn it over to the FBI.

Tags: , , , , , ,

Science Writer Carl Zimmer Speculates About "Cow to Cookie" Mystery

Posted on July 8, 2009 by E. coli Lawyer

The “cow to cookie” mystery has yet to be solved. We speak of course about how E. coli O157:H7, which usually originates in the hindgut of cows, made its way into raw refrigerated cookie dough made at the Nestle plant in Danville, VA.

While you are waiting for the answer, you might want to read the paperback edition of  Microcosm: E. Coli and the New Science of Life  by science writer Carl Zimmer which is being published this month.

In his Discovery Magazine blog, Zimmer makes this prediction: “There’s no official word for how the bacteria got from a cow to a cookie (or at least, a cookie in the making). But chances are good that the story is going to be complicated, in a way that’s both disturbing and fascinating.”

It’s well worth checking out, even if the thought that cookie E. coli might has “evolved its own peculiar set of genes” is a whole lot more scary than any cookie monster.

As of the last report, which is now a week and day old, 72 persons infected with a strain of E. coli O157:H7 with a particular DNA fingerprint have been reported from 30 states.

Tags: , ,